Why is Aluminum a Great Material Choice for Your Lean Manufacturing Needs?

Regardless of size or weight, machines and other equipment often need a sturdy base that works well with the machine and your specific process. Standard “out of the box” frames might fill some needs, but hitting the mark on all important factors is nearly impossible. That’s where custom aluminum extrusions start to make a lot of sense.

At FlexMation, we carry modular aluminum profile sizes from 20mm up to 200mm, making them a perfect solution for just about any frame, whether it’s lightweight or heavy-duty. And, with versatile T-slot construction, our bolt-together system makes it easier than ever to add boxes, sensors, switches, or other automation-related items.

But why is aluminum the go-to choice when it comes to modular solutions for lean manufacturing? Let’s take a look at a few of the biggest reasons.

1. Customization and Versatility

One of the biggest reasons lean manufacturers choose aluminum over other materials like steel is that it is highly customizable and versatile. Aluminum can be extruded into a range of different sizes and shapes to suit many needs in many industries. Whether you need specific widths or lengths for process enclosures or a unique design for an innovative product, aluminum’s ability to be customized is a big advantage.

2. Cost

On the surface, aluminum seems like a more expensive option to choose for warehouses or industrial facilities. But when you start to dig into the benefits of choosing aluminum, it quickly becomes apparent that the material saves money over time. But how? Aluminum is a tough material – one that doesn’t need as many repairs or as much maintenance as other materials. It’s also lightweight, making transportation easier and less expensive.

3. Modular Design Capability

If you’re looking for a more efficient work environment, choosing aluminum for modular designs like aluminum framing is almost always a smart choice. Modular aluminum profiles allow for quick changes on your warehouse floor and don’t require any painting or welding. Simply bolt your project together. With over one hundred different profile shapes and sizes, as well as versatile connection offerings and accessories, enable you to turn any idea into reality.

4. Handling Ease and Weight

Having lightweight, easy-to-handle profiles is a key component in driving down transportation costs. Modular aluminum parts are also easier to handle than other materials, which helps boost assembly times in your warehouse while reducing the time it takes to complete projects.  

5. Corrosion Resistance

Aluminum – especially anodized aluminum – can provide you with enhanced corrosion resistance. The anodizing process includes a chemical reaction between raw aluminum and oxygen. This reaction forms an oxide film to form on the surface of the aluminum. The oxide layer acts as a protective barrier, preventing the ingress of water and other corrosive substances, thereby extending the lifespan of the aluminum. This film also helps reduce wear and tear on your parts while boosting hardness and strength.

FlexMation is Your Trusted Partner for Aluminum Extrusions

At FlexMation, we aim to be trusted partners. Allies who advance your manufacturing performance. Simply put, We help you do your job better, safer, faster, and smarter. We create beautiful custom workstations, FIFO racks, carts, and other equipment to improve productivity and safety in manufacturing, industrial, and high-tech environments. Whatever your goal, we’ll help you get there. Ready? Let’s build.